NeuroSense

Technology

Intelligent sensor technology that connects sensor hardware, Edge AI diagnostics and PHM system integration in the field

Smart sensors and AI diagnose equipment conditions at the edge

NeuroSense collects temperature, vibration, shock, current and location data at the sensor across industrial and defense sites and detects anomalies with low-power Edge AI. The results link to PLCs and upper-level systems for app and web monitoring, and operators can check equipment status instantly through LLM natural-language queries.

Validated R&D Foundation

Through national R&D and field projects with MOTIE, MSS, KOGAS, MOLIT and others, NeuroSense is advancing smart sensors, predictive maintenance, vehicle diagnostics and defense CBM+ technologies.

KRW 4B+
National R&D scale
8,000+
Domestic installations
8+ years
Target sensor operation
IP67
Field-ready structure

Transitioning from legacy processing to the NeuroSense approach

The system shifts from raw-data transfer to field analysis, reducing processing load and security risk while improving diagnostic speed and operating efficiency.

Data Transmission
Transmit all raw data
Transmit only features and status
Diagnostics
Wait for cloud analysis
Detect anomalies in the field
Security / Risk
Higher risk from data concentration
Minimize exposure through field analysis
Operation
Reactive checks and manual response
Predictive maintenance and automated workflow linkage
Processing load · Security risk
Reduced
Diagnostic speed · Operating efficiency
Improved

Core Technology Areas

Sensor Hardware

Reliable Low-Power Sensor Hardware

Built on vehicle-component design experience, NeuroSense designs robust mechanics, redundant circuits and low-power communication architectures for long-term field data collection.

  • IP67-class industrial and vehicle readiness
  • Low-power RF/BLE wireless communication
  • Modular sensor expansion
  • Miniaturized SiP-based design
Edge AI

On-Device AI Diagnostic Algorithms

Signals are preprocessed and converted into diagnostic features on the device, allowing the system to send meaningful condition data instead of raw streams.

  • FFT, STFT and order-analysis signal processing
  • Initial anomaly detection with Isolation Forest
  • Sequential validation with Autoencoder
  • Expansion toward lightweight LLM condition analysis
PHM / CBM+

Predictive Maintenance and System Integration

Diagnostic results are connected to maintenance, inventory, control and command systems so condition monitoring leads to preventive action.

  • Condition monitoring and history tracking
  • Maintenance instructions from anomaly detection
  • Inventory-system integration
  • Defense CBM+ operation scenarios
Operations Intelligence

PLC-Linked Monitoring and LLM-Based Status Queries

NeuroSense links to equipment PLCs to collect operating data in real time and visualizes field status on app and web dashboards. Operators can query equipment status in natural language through an LLM and instantly review likely causes and recommended actions.

  • PLC-integrated operating-data collection
  • Real-time monitoring on app and web
  • LLM-based natural-language status queries
  • Automated natural-language reports and alerts

Applied Technology Scenarios

Smart Factory Equipment Diagnostics

Analyzes vibration, temperature and current data from conveyors, rolling equipment and pumps to predict anomalies and maintenance timing.

Before
  • Time-based maintenance after issues arise
  • Unpredictable equipment downtime
  • Reliant on operator experience and intuition
  • Root cause analysis only after failure
After NeuroSense
  • Real-time vibration / temperature / current monitoring
  • Early anomaly detection with alerts
  • Data-driven maintenance scheduling
  • Composite diagnostics integrating PLC, IoT sensors and cameras
Downtime reduction
Maintenance cost saving
Equipment lifetime extension